{"id":13064,"date":"2022-05-25T11:32:52","date_gmt":"2022-05-25T09:32:52","guid":{"rendered":"https:\/\/blog.wika.com\/en\/?p=13064"},"modified":"2023-02-02T11:26:03","modified_gmt":"2023-02-02T10:26:03","slug":"development-of-an-oem-pressure-sensor-for-mobile-working-machines","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/en\/products\/development-of-an-oem-pressure-sensor-for-mobile-working-machines\/","title":{"rendered":"Development of an OEM pressure sensor for mobile working machines"},"content":{"rendered":"<p><strong>Due to their diverse scope of tasks, OEMs have a wide range of requirements and needs for their applications. Manufacturers of mobile working machines have a particular expectation of the properties that a pressure sensor should possess. WIKA has been guided by this in the development of the MH-4, the latest version of their OEM pressure sensor for mobile working machines.<\/strong><\/p>\n<p>Over two decades ago, WIKA introduced the MH-1 pressure sensor for mobile working machines. OEMs have appreciated this robust pressure sensor for its precision and durability under harsh conditions. Since that time, our industrial instrumentation experts have developed future generations of this sensor in close cooperation with those who rely on its reliable performance the most: the customers.<\/p>\n<h2>From problem to solution: The pressure sensor MH-2<\/h2>\n<p>Several years ago, a major global manufacturer of agricultural machinery replaced their hydraulic pumps to increase their vehicles\u2019 efficiency. However, this led to regular failures of the pressure sensors. In order to minimise such downtimes, whenever a machine was repaired, the on-site technicians, thus, always opted to replace all the sensors too. However, an inspection of the sensors returned through the supplier showed that half of them were still fully functional. In such cases, where no fault was found (NFF), the manufacturer incurred unnecessary costs \u2212 in the millions.<\/p>\n<p>As for the sensors that were damaged, extreme pressure spikes were found as the culprit. The OEM conducted a series of tests, but couldn\u2019t see any pressure spikes in their hydraulic system. As a result, the supplier was then asked for help. However, the supplier basically refused this request, since they did not see their sensors as the cause of the problem. Frustrated with their supplier\u2019s unwillingness to collaborate on a solution, the manufacturer reached out to WIKA. Our experts found two issues after extensive testing:<\/p>\n<ul>\n<li>The new hydraulic pumps generated high pressure ripples in the hydraulic system<\/li>\n<li>Certain sensing elements were more susceptible to failure from fast-moving pressure ripples than other types<\/li>\n<\/ul>\n<p>Additional lab and field tests showed that WIKA\u2019s MH-2, a pressure sensor with a cavitation damping system (CDS) and welded thin-film sensing technology, was ideally suited to withstand high-amplitude, short-duration pressure ripples. The manufacturer was convinced by this solution and installed the MH-2 in their agricultural machinery as OEM replacement sensors.<\/p>\n<h2>Development of a pressure sensor for mobile working machines: From MH-2 to MH-3<\/h2>\n<p>A further concern of the agricultural machinery manufacturer was minimising the number of future NFF complaints. A team of experts from WIKA took on this problem and worked diligently to develop a prototype with integrated diagnostic functions, which would enable simple fault detection on-site. This was the starting point for the creation of the MH-3 pressure sensor.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:396px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/en\/wp-content\/blogs.dir\/18\/files\/2022\/05\/mh-4_en-co.jpg\" alt=\"MH-4 - OEM Drucksensor\" \/><p class=\"wp-caption-text\">MH-4: OEM-Drucksensor f\u00fcr mobile Arbeitsmaschinen<\/p><\/div>\n    \n<h2>A robust and easily integrated pressure sensor: The MH-4<\/h2>\n<p>The machinery manufacturer appreciated the MH-3\u2019s performance, durability, and onboard diagnostics, as did other large OEMs. Since WIKA attaches great importance to feedback from customers and users, their needs and requirements were further taken into account in its subsequent development:<\/p>\n<ul>\n<li>Compact design to better fit in today\u2019s modern machinery<\/li>\n<li>An all-welded stainless steel body to better withstand mobile working machines\u2019 demanding working environments<\/li>\n<li>Unique two-wrench system suitable for socket wrenches to allow for integration into series production environments<\/li>\n<li>A large selection of configurations for easy integration into any machine platform and manufacturing process<\/li>\n<li>Low signal noise for improved output signal quality and stability.<\/li>\n<li><a href=\"https:\/\/www.youtube.com\/watch?v=fKETAqwkHGY\" rel=\"external\" target=\"_blank\">\u201cTotal error band\u201d (TEB)<\/a> of \u00b11% full scale over a wide temperature range that takes into account the thermal effects of mobile working machines.<\/li>\n<\/ul>\n<p>The state-of-the-art MH-4 is a powerful, ultra-robust pressure sensor with excellent long-term stability, making it ideal for use in extreme environments. With a variety of process- and electrical-connection types, the MH-4 is easily integrated into almost any machine platform and manufacturing process. The sensors are manufactured on a fully automated production line so that even very large orders can be fulfilled with short turnaround and delivery times.<\/p>\n<p><b><strong>Note<br \/>\n<\/strong><\/b>Further information on <a href=\"https:\/\/www.wika.com\/en-en\/mh_4.WIKA\" rel=\"external\" target=\"_blank\">model MH-4<\/a> or <a href=\"https:\/\/www.wika.com\/en-en\/mobile_arbeitsmaschinen.WIKA\" rel=\"external\" target=\"_blank\">mobile working machines<\/a> can also be found on the WIKA website. In our blog post next week, we will also discuss further advantages and features of the MH-4 and go into more detail about why it is ideal for applications in extreme environments. If you have any questions, your <a href=\"https:\/\/www.wika.com\/en-en\/kontakt.WIKA\" rel=\"external\" target=\"_blank\">contact<\/a> will gladly help you.<\/p>\n<p><strong>Also read our post<br \/>\n<\/strong><a href=\"https:\/\/blog.wika.com\/us\/\/products\/pressure-products\/pressure-measurement-mh-3-sensor-self-diagnostics\/\">Pressure Measurement and Diagnostics: WIKA\u2019s Field-Proven Solution<\/a><\/p>\n<div class=\"entry-content\">\n<p><strong>You can also find out more about the MH-4, the OEM pressure sensor for mobile working machines, in the following video:<\/strong><\/p>\n<div data-fullscreen=\"disabled\" data-mode=\"normal\" data-oembed=\"1\" data-provider=\"youtube\" data-reset-after-played id=\"arve-youtube-sytli2luudg\" style=\"max-width:900px;\" class=\"arve\">\n<div class=\"arve-inner\">\n<div style=\"aspect-ratio:500\/281\" class=\"arve-embed arve-embed--has-aspect-ratio\">\n<div class=\"arve-ar\" style=\"padding-top:56.200000%\"><\/div>\n<p>\t\t\t<iframe allow=\"accelerometer &apos;none&apos;;autoplay &apos;none&apos;;bluetooth &apos;none&apos;;browsing-topics &apos;none&apos;;camera &apos;none&apos;;clipboard-read &apos;none&apos;;clipboard-write;display-capture &apos;none&apos;;encrypted-media &apos;none&apos;;gamepad &apos;none&apos;;geolocation &apos;none&apos;;gyroscope &apos;none&apos;;hid &apos;none&apos;;identity-credentials-get &apos;none&apos;;idle-detection &apos;none&apos;;keyboard-map &apos;none&apos;;local-fonts;magnetometer &apos;none&apos;;microphone &apos;none&apos;;midi &apos;none&apos;;otp-credentials &apos;none&apos;;payment &apos;none&apos;;picture-in-picture;publickey-credentials-create &apos;none&apos;;publickey-credentials-get &apos;none&apos;;screen-wake-lock &apos;none&apos;;serial &apos;none&apos;;summarizer &apos;none&apos;;sync-xhr;usb &apos;none&apos;;web-share;window-management &apos;none&apos;;xr-spatial-tracking &apos;none&apos;;\" allowfullscreen=\"\" class=\"arve-iframe fitvidsignore\" credentialless data-arve=\"arve-youtube-sytli2luudg\" data-lenis-prevent=\"\" data-src-no-ap=\"https:\/\/www.youtube-nocookie.com\/embed\/SyTlI2LuUDg?feature=oembed&amp;iv_load_policy=3&amp;modestbranding=1&amp;rel=0&amp;autohide=1&amp;playsinline=0&amp;autoplay=0&amp;enablejsapi=1\" frameborder=\"0\" height=\"505.8\" loading=\"lazy\" name=\"\" referrerpolicy=\"strict-origin-when-cross-origin\" sandbox=\"allow-scripts allow-same-origin allow-presentation allow-popups allow-popups-to-escape-sandbox\" scrolling=\"no\" src=\"https:\/\/www.youtube-nocookie.com\/embed\/SyTlI2LuUDg?feature=oembed&#038;iv_load_policy=3&#038;modestbranding=1&#038;rel=0&#038;autohide=1&#038;playsinline=0&#038;autoplay=0&#038;enablejsapi=1\" title=\"OEM pressure sensor for mobile working machines | model MH-4\" width=\"900\"><\/iframe><\/p><\/div>\n<\/p><\/div>\n<p>\t<script type=\"application\/ld+json\">{\"@context\":\"http:\\\/\\\/schema.org\\\/\",\"@id\":\"https:\\\/\\\/blog.wika.com\\\/en\\\/products\\\/development-of-an-oem-pressure-sensor-for-mobile-working-machines\\\/#arve-youtube-sytli2luudg\",\"type\":\"VideoObject\",\"embedURL\":\"https:\\\/\\\/www.youtube-nocookie.com\\\/embed\\\/SyTlI2LuUDg?feature=oembed&iv_load_policy=3&modestbranding=1&rel=0&autohide=1&playsinline=0&autoplay=0&enablejsapi=1\",\"name\":\"OEM pressure sensor for mobile working machines | model MH-4\",\"thumbnailUrl\":\"https:\\\/\\\/i.ytimg.com\\\/vi\\\/SyTlI2LuUDg\\\/hqdefault.jpg\",\"uploadDate\":\"2021-08-19T10:38:49Z\",\"author\":\"WIKA Group\",\"description\":\"The MH-4 is a powerful, reliable and extremely resilient pressure sensor. Because the challenges in practice are high: For safe machine operation, the sensor must deliver high-precision measured data, even under the most demanding conditions. With constant performance stability throughout the entire life cycle, the MH-4 ensures the greatest possible operational safety.\\n \\nHarsh environments are no problem:\\n\\ud83c\\udf21 Extreme temperatures: -40 \\u2026 +125 \\u00b0C\\n\\ud83d\\udc77 Strong vibrations up to 40 g\\n\\ud83d\\udee0 Mechanical shocks up to 100 g\\n\\ud83e\\uddf2 Electromagnetic fields up to 100 V\\\/m\\n \\nEven after more than 100 million load cycles, the pressure sensor guarantees a long-term drift of less than 0.1 %. The total cost of ownership remains neutral as the MH-4 is maintenance-free. With its up to 3 times overload safety the pressure sensor withstands pressure spikes. The MH-4 is designed for a wide temperature range between -40 and +125 \\u00b0C for both the environment and the medium. Even rapid changes in temperature do not affect the accuracy of the measured data. Thanks to metal shielding inside the instrument, electrical field strengths of up to 100 V\\\/m do not affect the measurement accuracy. Functional or signal disturbances caused by interfering electronic components are, therefore, not a concern. The MH-4 is particularly suited to the specific requirements of OEM customers. Customer-specific modifications or your own logo can be implemented without a problem.\\n \\nOn our website you can learn more about the special features of the model MH-4 OEM pressure sensor:  \\n \\n\\ud83d\\udcf0 You can find interesting posts on pressure sensors in the WIKA blog:  \\n \\n\\ud83c\\udf9e You can find further videos on pressure sensors here:\\nAccuracy of pressure sensors: \\nWhat is the total error band of pressure sensors? \\n4 reasons for a flush pressure connection \\nPressure sensor with IO-Link, PNP or NPN switching output  \\n \\n#pressuresensor #pressure #sensor #OEM #mobileworkingmachines #WIKAGroup \\n _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ \\n \\nFollow us on our social media channels:\\n\\ud83d\\udcfa YouTube: \\n\\ud83c\\udfaf LinkedIn: \\n\\n\\u25ac Contents of this video \\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\u25ac\\n0:00 Intro\\n0:22 Presentation and functions of the OEM pressure sensor\\n0:48 High reliability and safety of the OEM pressure sensor\\n1:08 Temperature working range of the OEM pressure sensor\\n1:33 High resistance to shocks and vibrations of the OEM pressure sensor\\n1:44 High EMC resistance of the OEM pressure sensor\\n2:01 OEM pressure sensor production\"}<\/script><\/p>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Due to their diverse scope of tasks, OEMs have a wide range of requirements and needs for their applications. Manufacturers of mobile working machines have a particular expectation of the properties that a pressure sensor should possess. WIKA has been guided by this in the development of the MH-4, the latest version of their OEM [&hellip;]<\/p>\n","protected":false},"author":200,"featured_media":13067,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[232,220,6],"tags":[168,274,77],"class_list":["post-13064","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","category-pressure-products","category-products","tag-mobile-hydraulics","tag-operating-conditions","tag-pressure-sensor"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>OEM pressure sensor for mobile working machines - WIKA Blog<\/title>\n<meta name=\"description\" content=\"The various requirements and needs of the OEMs were incorporated into the development of the MH-4 pressure sensor for mobile working machines\" \/>\n<meta name=\"robots\" content=\"noindex, nofollow\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"OEM pressure sensor for mobile working machines - WIKA Blog\" \/>\n<meta property=\"og:description\" content=\"The various requirements and needs of the OEMs were incorporated into the development of the MH-4 pressure sensor for mobile working machines\" \/>\n<meta property=\"og:url\" content=\"https:\/\/blog.wika.com\/en\/products\/development-of-an-oem-pressure-sensor-for-mobile-working-machines\/\" \/>\n<meta property=\"og:site_name\" content=\"WIKA blog\" \/>\n<meta property=\"og:image\" content=\"https:\/\/blog.wika.com\/en\/files\/2022\/05\/23498710_xxlarge_\u00a9istockphoto.com_-scaled-1024x683.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1024\" \/>\n\t<meta property=\"og:image:height\" content=\"683\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Arndt W. Jahns\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Arndt W. Jahns\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/blog.wika.com\/en\/products\/development-of-an-oem-pressure-sensor-for-mobile-working-machines\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/blog.wika.com\/en\/products\/development-of-an-oem-pressure-sensor-for-mobile-working-machines\/\"},\"author\":{\"name\":\"Arndt W. 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