{"id":51781,"date":"2025-04-28T06:37:02","date_gmt":"2025-04-28T04:37:02","guid":{"rendered":"https:\/\/blog.wika.com\/en\/?p=51781"},"modified":"2025-07-29T11:14:35","modified_gmt":"2025-07-29T09:14:35","slug":"green-ammonia-drives-decarbonisation-forward","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/","title":{"rendered":"\u201cGreen\u201d ammonia drives decarbonisation forward"},"content":{"rendered":"<p><strong>\u201cGreen\u201d ammonia is an ideal energy carrier. Being free of carbon, it offers a highly interesting potential for the future. As a typical building block of the \u201cpower-to-X\u201d principle, \u201cgreen\u201d ammonia contributes to driving decarbonisation \u2013 in particular as a means of transport for hydrogen. Since the launch of the advanced ammonia production process, WIKA has been supporting plant developers and operators with customised instrumentation solutions for the measurands pressure, temperature, level and flow.<\/strong><\/p>\n<p>Up to now, ammonia or NH<sub>3<\/sub> has predominantly served as the basis for fertilisers. It is produced synthetically from hydrogen (H<sub>2<\/sub>) and nitrogen (N<sub>2<\/sub>) in a reactor. The conventional hydrogen production process mainly takes place in a steam methane reformer (SMR) and involves a high input of fossil raw materials and fossil fuels \u2013 especially natural gas \u2013 with corresponding CO<sub>2<\/sub> emissions into the atmosphere.<\/p>\n<h2>Production using renewable electrical energy<\/h2>\n<p>However, the global push for alternative energy sources has now led to a change from \u201cgrey\u201d to \u201cgreen\u201d ammonia. The change is based on the \u201cpower-to-X\u201d strategy. This means that renewable electrical energy is used to obtain the required chemical molecules. In the case of ammonia, wind and solar energy is used to power the electrolysis plants for hydrogen production from water as well as the air separation units (ASU) for nitrogen extraction from the air.<\/p>\n<h2>\u201cGreen\u201d ammonia offers more versatile uses than \u201cgrey\u201d NH<sub>3<\/sub><\/h2>\n<p>Compared to the \u201cgrey\u201d product, \u201cgreen\u201d ammonia can be used in more ways: not only as an important fertiliser but also as fuel, for example, for the energy-intensive shipbuilding industry. Additionally, it plays an important role as a carrier medium for \u201cgreen\u201d hydrogen. This is because NH<sub>3<\/sub> enables energy-efficient and space-saving ship transport from the regions where hydrogen is produced to regions worldwide with a high demand. At the destination, ammonia crackers split off the hydrogen again and make it available to all consumers.<\/p>\n<p>&nbsp;<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:846px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/en\/files\/2025\/04\/grunes-ammoniak_produktion_eng-838x300.png\" alt=\"The production and processing process of \u201cgreen\u201d ammonia\" \/><p class=\"wp-caption-text\">\u201cGreen\u201d ammonia: The diagram shows the value chain based on the \u201cpower-to-X\u201d strategy.<\/p><\/div>\n    \n<h2>Demand will triple by the year 2050<\/h2>\n<p>Given these opportunities, the ammonia demand will grow from previously 200 million tonnes per year to an estimated 690 million tonnes in 2050 according to the International Renewable Energy Agency (IRENA) and the Ammonia Energy Association (AEA). That is why the industry is investing heavily in production and logistics. Worldwide, there are 300 registered projects for the production of \u201cgreen\u201d NH<sub>3<\/sub>. WIKA offers a complete portfolio of solutions in this field.<\/p>\n<h2>Examples of tailor-made measuring systems along the value chain<\/h2>\n<p>Due to specific challenges, numerous process steps along the NH<sup>3<\/sup> value chain require tailor-made measuring systems. Here are four examples:<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:396px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/en\/files\/2025\/04\/textbild_grunes-ammoniak_03_31-388x528.jpg\" alt=\"Typical measurement solutions for the production of \u201cgreen\u201d ammonia\" \/><p class=\"wp-caption-text\">For each step along the value chain, WIKA offers suitable measuring systems (clockwise from left), for example a level indicator with double-chamber system for ammonia separation and liquefaction, the model TC96-O Flex-O\u2122 multipoint thermocouple for ammonia synthesis, the HHR FlowPak\u00ae flow meter for the air separation unit and the model TC59-E eTEFRACTO-PAD\u00ae tubeskin thermocouple assembly for ammonia cracking.<\/p><\/div>\n    \n<ul>\n<li><strong>Flow measurement in the air separation unit:<\/strong> The installation space in this unit is often limited. For such applications, WIKA has developed the HHR FlowPak<sup>\u00ae<\/sup> flow meter. The instrument, which is based on the differential pressure principle, does not require upstream and downstream pipes and can even be installed following two 90\u00b0 pipe elbows. Nevertheless, it offers very high accuracy.\n<\/li>\n<li><strong>Temperature monitoring during ammonia synthesis:<\/strong> Multipoint thermocouples with fast response times enable quick generation of a temperature profile in the catalyst beds of the reactors. With only one connection, up to 40 measuring points can be realised in this way. Characterised by their modularity, models TC95 and TC96-O Flex-O\u2122 are specifically designed for such applications.\n<\/li>\n<li><strong>Level monitoring during ammonia separation and liquefaction:<\/strong> For this task, WIKA offers a customisable level indicator with diverse redundant monitoring in a double-chamber system. The two-chamber solution features a reed chain or magnetostrictive sensor as well as a guided wave radar and a magnetic indication that can easily be read from a distance. It can withstand high pressures with ease. The smart design of the measuring system also ensures that a bubbling effect caused by \u201cboiling\u201d liquid ammonia does not cause the float to dance, thus guaranteeing a trouble-free signal.\n<\/li>\n<li><strong>Monitoring the tubeskin temperature in ammonia crackers:<\/strong> The separation of hydrogen from ammonia takes place in numerous catalyst-filled cracker tubes. The thermal energy input required for the chemical reaction is provided by external firing. The exact continuous measurement of the tubeskin temperature is an important variable for controlling processes efficiently and preventing overheating. WIKA\u2019s portfolio comprises different instrument models for this, including the patented TC59-E eTEFRACTO-PAD<sup>\u00ae<\/sup> which is mounted with just one weld seam and outputs the exact tubeskin temperature around the clock.<\/li>\n<\/ul>\n<h2>\u201cGreen\u201d ammonia: Services for measuring instruments for the production<\/h2>\n<p>All process steps also require process and differential pressure transmitters and corresponding instrumentation valves, which are also used for hydrostatic level and flow monitoring. In addition, plant operators can draw on accompanying WIKA services, for example during installation, maintenance and calibration.<\/p>\n<p><strong>Note<\/strong><br \/>\nOn the WIKA website we provide you with an overview of instrumentation solutions for <a href=\"https:\/\/www.wika.com\/en-en\/h2.WIKA\" rel=\"external\" target=\"_blank\">hydrogen applications<\/a> as well as for conventional <a href=\"https:\/\/www.wika.com\/en-en\/ammonia.WIKA\" rel=\"external\" target=\"_blank\">ammonia production<\/a>. There you will also find further information on the mentioned instruments <a href=\"https:\/\/www.wika.com\/en-en\/tc95.WIKA\" rel=\"external\" target=\"_blank\">TC95<\/a>, <a href=\"https:\/\/www.wika.com\/en-en\/tc96_o_tr96_o.WIKA\" rel=\"external\" target=\"_blank\">TC96-O Flex-O\u2122<\/a>, <a href=\"https:\/\/www.wika.com\/en-en\/tc59_e.WIKA\" rel=\"external\" target=\"_blank\">TC59-E eTEFRACTO-PAD<sup>\u00ae<\/sup><\/a>, <a href=\"https:\/\/www.wika.com\/en-en\/flc_hhr_fp.WIKA\" rel=\"external\" target=\"_blank\">HHR FlowPak<sup>\u00ae<\/sup><\/a> as well as the <a href=\"https:\/\/www.wika.com\/media\/Brochures-and-flyers\/Products_Services\/fl_bna_tailormadelevelsolutions_en_co.pdf\" rel=\"external\" target=\"_blank\">level indicator<\/a>. We also present further measurement solutions for the <a href=\"https:\/\/www.wika.com\/en-en\/chemical_industry.WIKA\" rel=\"external\" target=\"_blank\">chemical industry<\/a>. Would you like to learn more about WIKA\u2019s sustainability strategy? Then download a copy of the <a href=\"https:\/\/www.wika.com\/media\/Others\/EN-CO\/zz_sustainabilityreport_en_co.pdf\" rel=\"external\" target=\"_blank\">sustainability report<\/a>. Should you have any further questions, your <a href=\"https:\/\/www.wika.com\/en-en\/contact.WIKA\" rel=\"external\" target=\"_blank\">contact<\/a> will gladly help you.<\/p>\n<p><strong>Also read our posts<\/strong><br \/>\n<a href=\"https:\/\/blog.wika.com\/en\/applications\/using-a-multipoint-thermocouple-to-produce-sustainable-aviation-fuel\/\">Using a multipoint thermocouple to produce sustainable aviation fuel<\/a><br \/>\n<a href=\"https:\/\/blog.wika.com\/knowhow\/ccus-is-often-the-only-option-for-decarbonisation\/\">CCUS is often the only option for decarbonisation<\/a><br \/>\n<a href=\"https:\/\/blog.wika.com\/applications\/wika-develops-pressure-sensor-for-hydrogen-powered-vehicles\/\">WIKA develops pressure sensor for hydrogen-powered vehicles<\/a><br \/>\n<a href=\"https:\/\/blog.wika.com\/applications\/new-food-biomass-fermentation-harbours-complex-measuring-requirements\/\">New Food: Biomass fermentation harbours complex measuring requirements<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>\u201cGreen\u201d ammonia is an ideal energy carrier. Being free of carbon, it offers a highly interesting potential for the future. As a typical building block of the \u201cpower-to-X\u201d principle, \u201cgreen\u201d ammonia contributes to driving decarbonisation \u2013 in particular as a means of transport for hydrogen. Since the launch of the advanced ammonia production process, WIKA [&hellip;]<\/p>\n","protected":false},"author":414,"featured_media":51786,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[232],"tags":[286,744,335,756,721,465,720,324,323],"class_list":["post-51781","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","tag-chemical","tag-flow","tag-hydrogen","tag-level","tag-process-safety","tag-renewable-energy","tag-sustainability","tag-temperature","tag-thermocouple"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>\u201cGreen\u201d ammonia drives decarbonisation forward - WIKA blog<\/title>\n<meta name=\"description\" content=\"\u201cGreen\u201d ammonia is produced based on the \u201cpower-to-X\u201d strategy. What does this mean for measuring systems used for process monitoring?\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"\u201cGreen\u201d ammonia drives decarbonisation forward - WIKA blog\" \/>\n<meta property=\"og:description\" content=\"\u201cGreen\u201d ammonia is produced based on the \u201cpower-to-X\u201d strategy. What does this mean for measuring systems used for process monitoring?\" \/>\n<meta property=\"og:url\" content=\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/\" \/>\n<meta property=\"og:site_name\" content=\"WIKA blog\" \/>\n<meta property=\"og:image\" content=\"https:\/\/blog.wika.com\/en\/files\/2025\/04\/beitragsbild_gruenes-ammoniak.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"838\" \/>\n\t<meta property=\"og:image:height\" content=\"471\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Lukas Rothermich\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Lukas Rothermich\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"7 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/\"},\"author\":{\"name\":\"Lukas Rothermich\",\"@id\":\"https:\/\/blog.wika.com\/en\/#\/schema\/person\/9d9d6d77930027dd82ac583fdbc4bbe5\"},\"headline\":\"\u201cGreen\u201d ammonia drives decarbonisation forward\",\"datePublished\":\"2025-04-28T04:37:02+00:00\",\"dateModified\":\"2025-07-29T09:14:35+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/\"},\"wordCount\":971,\"commentCount\":0,\"image\":{\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/blog.wika.com\/en\/files\/2025\/04\/beitragsbild_gruenes-ammoniak.jpg\",\"keywords\":[\"Chemical\",\"Flow\",\"Hydrogen\",\"Level\",\"Process safety\",\"Renewable energy\",\"Sustainability\",\"Temperature\",\"Thermocouple\"],\"articleSection\":[\"Applications\"],\"inLanguage\":\"en-GB\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/\",\"url\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/\",\"name\":\"\u201cGreen\u201d ammonia drives decarbonisation forward - WIKA blog\",\"isPartOf\":{\"@id\":\"https:\/\/blog.wika.com\/en\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/blog.wika.com\/en\/applications\/green-ammonia-drives-decarbonisation-forward\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/blog.wika.com\/en\/files\/2025\/04\/beitragsbild_gruenes-ammoniak.jpg\",\"datePublished\":\"2025-04-28T04:37:02+00:00\",\"dateModified\":\"2025-07-29T09:14:35+00:00\",\"author\":{\"@id\":\"https:\/\/blog.wika.com\/en\/#\/schema\/person\/9d9d6d77930027dd82ac583fdbc4bbe5\"},\"description\":\"\u201cGreen\u201d ammonia is produced based on the \u201cpower-to-X\u201d strategy. 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Es ist ein gro\u00dfartiges Gef\u00fchl, wenn \u2013 in Teamarbeit mit dem Kunden \u2013 selbst f\u00fcr die herausforderndsten Messaufgaben eine L\u00f6sung gefunden und implementiert werden kann. Dabei verfolge ich stets das Motto #connectingAtoZ, um umfassende L\u00f6sungen zu bieten. 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