{"id":14735,"date":"2021-10-08T08:33:27","date_gmt":"2021-10-08T13:33:27","guid":{"rendered":"https:\/\/blog.wika.com\/us\/\/?p=14735"},"modified":"2023-08-23T06:51:29","modified_gmt":"2023-08-23T11:51:29","slug":"customer-saves-time-money-after-wika-takes-over-the-manufacturing-of-diaphragm-seal-systems","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/us\/products\/pressure-products\/customer-saves-time-money-after-wika-takes-over-the-manufacturing-of-diaphragm-seal-systems\/","title":{"rendered":"Customer Saves Time, Money After WIKA Takes Over the Manufacturing of Diaphragm Seal Systems"},"content":{"rendered":"<p><strong>After years of supplying dry\u00a0diaphragm seals to a global energy firm, WIKA USA now manufactures and mounts the entire diaphragm seal system, saving this company\u00a0millions of dollars each year.<\/strong><\/p>\n<p>Diaphragm seals separate the <a href=\"https:\/\/blog.wika.com\/us\/\/products\/pressure-products\/diaphragm-seals-ultimate-protection-for-safer-more-sanitary-pressure-measurement\/\">pressure gauge from the process media<\/a>, protecting the instrument and making systems monitoring more reliable. Not long ago, WIKA USA supplied dry <a href=\"https:\/\/www.wika.com\/en-us\/diaphragm_seals.WIKA\" rel=\"external\" target=\"_blank\">diaphragm seals<\/a> for an international firm specializing in energy automation and control solutions. This company then assembled, filled, calibrated, and installed the DS systems in its own pressure measuring units. For quite some time, this arrangement worked well.<\/p>\n<h2>Full-Cycle Solution in Diaphragm Seal Systems<\/h2>\n<p>But then the energy management market became more competitive, and this customer started looking for ways to operate leaner. Any savings in manufacturing, assembly, or distribution could make a big difference on the bottom line. After carefully examining all its processes, the company came to the conclusion that it was more cost-effective to have someone else handle the following:<\/p>\n<ul>\n<li><span>Manufacture, assemble, fill, and calibrate the entire diaphragm seal system.<\/span><\/li>\n<li><span>Mount the diaphragm seal systems in the company\u2019s pressure products.<\/span><\/li>\n<li><span>Send the entire assembly directly to the company\u2018s end-user.<\/span><\/li>\n<\/ul>\n<p>By outsourcing this operation, the customer would then be able to close down its old facility in the US, thereby saving millions of dollars each year in the cost of materials, labor, and time.<\/p>\n<p>Since WIKA USA already supplied this company\u2019s entire inventory of flange seals, threaded seals, saddle seals, and sanitary seals, it was natural for the executives to approach us first and see whether we would be interested in deepening this partnership.<\/p>\n<h2>Diaphragm Seal Systems, Made in the USA<\/h2>\n<p>Having made measuring instruments and accessories for more than seven decades, WIKA has streamlined manufacturing processes across our wide portfolio. Thus, handling entire diaphragm seal systems was not a big deal. But there were two issues to consider:<\/p>\n<ul>\n<li>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:253px;\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-14740\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2021\/10\/assembled-ds-system_m932_2c_en_us_62599-388x676.png\" alt=\"product image\" width=\"245\" height=\"427\" srcset=\"https:\/\/blog.wika.com\/us\/files\/2021\/10\/assembled-ds-system_m932_2c_en_us_62599-388x676.png 388w, https:\/\/blog.wika.com\/us\/files\/2021\/10\/assembled-ds-system_m932_2c_en_us_62599-86x150.png 86w, https:\/\/blog.wika.com\/us\/files\/2021\/10\/assembled-ds-system_m932_2c_en_us_62599.png 400w\" sizes=\"auto, (max-width: 245px) 100vw, 245px\" \/><p class=\"wp-caption-text\">M932.2C assembled diaphragm seal<\/p><\/div>\n    <br \/>\n<span>Does our facility have the additional manufacturing capacity to provide the quantity of systems this energy company needed \u2013 and within the prescribed timeframe?<\/span><\/li>\n<li><span>Can we meet the stringent standards that the customer has implemented for its internal processes?<\/span><\/li>\n<\/ul>\n<p>After retooling our DS manufacturing procedures in Houston, we were pleased to be able to accommodate this customer\u2019s specific requirements. WIKA USA delivered the first batch of fully assembled and calibrated diaphragm seal systems to this company\u2019s end users in March 2021. Since that time, the customer has been able to shut down its US assembly operations. We also provide technical support, application assistance, and all the necessary repairs and maintenance.<\/p>\n<p>But order fulfillment and customer service are not all that we do. Continuous improvement is one of WIKA\u2019s corporate values, and over the past months we have worked closely with this client to streamline the process even more. For example, we have aligned parts of our procedures with the company\u2019s, including the development of unique model codes, so that ordering is even quicker and easier.<\/p>\n<p>Today, WIKA USA has essentially become a manufacturing arm for this energy customer. We manufacture and install full five-point calibrated <a href=\"https:\/\/www.wika.com\/en-us\/diaphragm_seal_systems.WIKA\" rel=\"external\" target=\"_blank\">diaphragm seal systems<\/a> with capillary or direct connection options. We also offer them a suite of certificates for materials, calibration, 3-A sanitary standards, etc.<\/p>\n<h2>WIKA USA, Part of Your Business<\/h2>\n<p>We can handle so much more than just diaphragm seal systems. Regardless of the industry or your application\u2019s specific requirements, WIKA USA has the ability to tailor partnerships for practically any customer. Contact us for information about how we can help your business save time and money.<\/p>\n<p>[contact-form-7 id=&#8221;14552&#8243; title=&#8221;Blog Contact Form&#8221;]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>After years of supplying dry\u00a0diaphragm seals to a global energy firm, WIKA USA now manufactures and mounts the entire diaphragm seal system, saving this company\u00a0millions of dollars each year. Diaphragm seals separate the pressure gauge from the process media, protecting the instrument and making systems monitoring more reliable. Not long ago, WIKA USA supplied dry [&hellip;]<\/p>\n","protected":false},"author":279,"featured_media":14739,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5,220],"tags":[959,949,969,285,960],"class_list":["post-14735","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowhow","category-pressure-products","tag-continuous-improvement","tag-customer-satisfaction","tag-customizable","tag-diaphragm-seals","tag-partnership"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Diaphragm Seal Systems Corporate Partnership - WIKA blog<\/title>\n<meta name=\"description\" content=\"WIKA now manufactures and mounts diaphragm seal systems for a global energy firm, saving it millions in labor, time, and facilities costs.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/us\/products\/pressure-products\/customer-saves-time-money-after-wika-takes-over-the-manufacturing-of-diaphragm-seal-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Diaphragm Seal Systems Corporate Partnership - 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