{"id":17928,"date":"2024-06-19T15:51:00","date_gmt":"2024-06-19T20:51:00","guid":{"rendered":"https:\/\/blog.wika.com\/us\/\/?p=17928"},"modified":"2024-06-19T15:51:00","modified_gmt":"2024-06-19T20:51:00","slug":"how-to-select-pressure-sensor","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/us\/knowhow\/how-to-select-pressure-sensor\/","title":{"rendered":"How to Select a Pressure Sensor: Factors to Consider"},"content":{"rendered":"<p style=\"font-weight: 400\"><strong>Pressure sensors come in many different types and seemingly endless configurations. To select the right pressure transducer or pressure transmitter, users should consider where and how it will be used, the application\u2019s demands on the instrument, and whether certain features are necessary.<\/strong><\/p>\n<p style=\"font-weight: 400\">Some customers want the least expensive pressure sensors that will get the job done. Others prefer ones with the most features \u2013 all the bells and whistles that the market has to offer. The reality is that there is no overall best pressure sensor. There is only the smartest choice <em>for a particular application<\/em>.<\/p>\n<h2><strong>Factors to Consider When Choosing a Pressure Sensor<\/strong><\/h2>\n<p style=\"font-weight: 400\">When customers ask me to help them decide which pressure sensor to get and how to configure it, I start by \u201cinterviewing\u201d them. My role is to prevent them from spending extra money for unnecessary features and functions. On the other hand, underspending on pressure sensors, or choosing the wrong type, could risk the safety and efficiency of the entire process or facility.<\/p>\n<p style=\"font-weight: 400\">These are some of the things I ask customers about before giving them my recommendation:<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:183px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2023\/11\/a-10.png\" \/><p class=\"wp-caption-text\">A-10 pressure transmitter<\/p><\/div>\n    \n<h3>1. What is the application?<\/h3>\n<p style=\"font-weight: 400\">This is the most important question, and the more details a customer can give me, the better. I want to fully understand the application in order to figure out the specific demands on the instrument.<\/p>\n<h3>2. What is the media?<\/h3>\n<p style=\"font-weight: 400\">This question is related to details about the application, as special media require special versions of pressure sensors. For example, when working with <a href=\"https:\/\/www.wika.com\/en-us\/food_and_beverages.WIKA\" rel=\"external\" target=\"_blank\">food and beverages<\/a>, sensors should have a higher cleanliness level, specific process connections, and food-compatible transmission fluid \u2013 or <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/an-in-line-pressure-transmitter-thats-contamination-free-easier-to-clean-and-more-resistant-to-steam-induced-hammers\/\">no transmission fluid at all<\/a>. If a customers were building a new plant, I might recommend the <a href=\"https:\/\/www.wika.com\/en-us\/dmsu22sa.WIKA\" rel=\"external\" target=\"_blank\">DMSU22SA in-line process transmitter<\/a>, while the <a href=\"https:\/\/www.wika.com\/en-us\/s_20.WIKA?highlightedText=S-20\" rel=\"external\" target=\"_blank\">S-20 superior pressure transmitter<\/a> is a good retrofit solution.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:183px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2020\/04\/mg_1-20200408092120.png\" \/><p class=\"wp-caption-text\">MG-1 pressure sensor for medical gases<\/p><\/div>\n    \n<p style=\"font-weight: 400\">For viscous fluids or liquids that contain solids, the <a href=\"https:\/\/www.wika.com\/en-us\/s_11.WIKA\" rel=\"external\" target=\"_blank\">S-11 flush pressure transmitter<\/a> is optimally designed for media that would clog the pressure channel of conventional process connections.<\/p>\n<p style=\"font-weight: 400\">Pressure sensors also come in different oil- and grease-free versions for oxygen or hydrogen service. For example, the <a href=\"https:\/\/www.wika.com\/en-us\/mg_1.WIKA\" rel=\"external\" target=\"_blank\">MG-1 pressure sensor<\/a> was designed specifically for the storage and distribution of oxygen and other medical gases, as only materials that are suitable for oxygen applications are used. And due to the risk of permeation and embrittlement, <a href=\"https:\/\/www.wika.com\/en-us\/h2.WIKA\" rel=\"external\" target=\"_blank\">hydrogen<\/a> applications require that sensors\u2019 wetted parts be made of special materials like 316L stainless steel and Elgiloy<sup>\u00ae<\/sup>.<\/p>\n<h3>3. What is the operational environment?<\/h3>\n<p style=\"font-weight: 400\">I want to know what temperatures \u2013 both ambient temperatures and process temperatures \u2013 the pressure transducer or transmitter will be exposed to. This is because temperature has a large effect on <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/pressure-transmitter-accuracy-and-non-linearity\/\">pressure sensor accuracy<\/a>. It is also important to know if the sensor will experience pressure spikes\/pulsation, what process connection is desired, along with any necessary sealing materials.<\/p>\n<ul>\n<li>Outdoors or in washdown environments: IP67<\/li>\n<li>Submersible applications: IP68<\/li>\n<li>High-pressure steam: IP6K9K<span style=\"font-size: 1rem\"><\/span><\/li>\n<\/ul>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:158px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2021\/06\/mh_4_de_de_104798.jpg.png\" \/><p class=\"wp-caption-text\">MH-4 OEM pressure sensor<\/p><\/div>\n    \n<p style=\"font-weight: 400\"><a href=\"https:\/\/www.wika.com\/en-us\/mobile_working_machines.WIKA\" rel=\"external\" target=\"_blank\">Industrial vehicles and machine<\/a> are subject to harsh working conditions \u2013 dust, precipitation, vibration, shock, and extreme temperatures \u2013 that are not applicable in most other applications. That\u2019s why\u00a0WIKA manufactures two OEM pressure sensors specifically for the extreme conditions control of mobile machines: the <a href=\"https:\/\/www.wika.com\/en-us\/mh_4.WIKA?WT.cg_s=Mobile+working+machines\" rel=\"external\" target=\"_blank\">MH-4 pressure sensor<\/a> and <a href=\"https:\/\/www.wika.com\/en-us\/mh_3_hy.WIKA?WT.cg_s=Mobile+working+machines\" rel=\"external\" target=\"_blank\">MH-3-HY pressure sensor<\/a> for <a href=\"https:\/\/blog.wika.com\/us\/\/applications\/wika-develops-pressure-sensor-for-hydrogen-powered-vehicles\/\">hydrogen-powered vehicles<\/a> like forklifts and order pickers.<\/p>\n<p style=\"font-weight: 400\">Hazardous areas call for an <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/intrinsically-safe-or-explosion-proof-pressure-measuring-device\/\">intrinsically safe or explosion-proof pressure sensor<\/a>. These two types are similar but not interchangeable. An intrinsically safe pressure transmitter, like the <a href=\"https:\/\/www.wika.com\/en-us\/is_3.WIKA\" rel=\"external\" target=\"_blank\">IS-3<\/a>, uses a low level of power so that it would not cause an ignition. On the other hand, an explosion-proof pressure transmitter like the <a href=\"https:\/\/www.wika.com\/en-us\/e_10_e_11.WIKA\" rel=\"external\" target=\"_blank\">E-10\/E-11<\/a> is designed to withstand explosions and to contain any flames, sparks, and hot gases that are produced, thanks to its flameproof enclosure.<span style=\"text-decoration: line-through\"><\/span><\/p>\n<h3>4. What is the desired output signal?<\/h3>\n<p style=\"font-weight: 400\">Another important consideration when selecting and configuring a pressure sensor is the desired output signal. WIKA pressure sensors are available in various analog signals, from 4 &#8230; 20 mA and 20 \u2026 4 mA to battery-powered (low-power) signals like DC 1 &#8230; 5 V.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:158px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2019\/08\/a_1200.png\" alt=\"Model A-1200\" \/><p class=\"wp-caption-text\">A-1200 pressure sensor with IO-Link<\/p><\/div>\n    \n<p style=\"font-weight: 400\">Industrial IoT call for wireless digital signals, sometimes over long distances. The <a href=\"https:\/\/www.youtube.com\/watch?v=mSOi0G8WozY\" rel=\"external\" target=\"_blank\">A-1200 pressure sensor with IO-Link communication and PNP or NPN switching output<\/a> is ideal for use in smart factories. Other digital options include the <a href=\"https:\/\/blog.wika.com\/us\/\/applications\/canbus-electronic-pressure-transmitter-industrial-vehicles\/\">CAN-based protocols<\/a> CANopen and J1939, as well as USB outputs.<span style=\"text-decoration: line-through\"><\/span><\/p>\n<h3>5. What is the desired accuracy?<\/h3>\n<p style=\"font-weight: 400\">Different applications call for different accuracy specifications. For <a href=\"https:\/\/www.wika.com\/en-us\/refrigeration_technology.WIKA\" rel=\"external\" target=\"_blank\">refrigeration<\/a> and <a href=\"https:\/\/www.wika.com\/en-us\/heating_ventilation_and_air_conditioning_technology.WIKA\" rel=\"external\" target=\"_blank\">HVAC applications<\/a>, a <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/pressure-transmitter-accuracy-and-non-linearity\/\">non-linearity using the BFSL (best fit straight line) method<\/a> of \u2265 \u00b10.6% is sufficient. On the other end of the spectrum is a non-linearity of \u2264 \u00b10.04% for the precision measurements required for test benches, calibration, laboratories, and certain machine building applications.<\/p>\n<h3>6. Pressure considerations<\/h3>\n<p style=\"font-weight: 400\">The first consideration when configuring a pressure sensor is the <em>type<\/em> of pressure to be measured. There\u2019s <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/what-is-gauge-pressure\/\">gauge pressure<\/a> (working pressure), <a href=\"https:\/\/blog.wika.com\/us\/\/products\/pressure-products\/absolute-pressure-sensors-use-functionality\/\">absolute pressure<\/a>, and vacuum\/low pressure.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:158px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2024\/06\/hp-2.png\" \/><p class=\"wp-caption-text\">HP-2 pressure sensor<\/p><\/div>\n    \n<p style=\"font-weight: 400\">The second pressure consideration is the measuring unit: psi, bar, mPa, kPa, etc.<\/p>\n<p style=\"font-weight: 400\">Finally, what is the desired pressure range? This depends on the application\u2019s operating range as well as a comfortable buffer to account for possible exposure to pulsation and pressure spikes. WIKA pressure sensors cover an extremely wide range, from \u221230 inHg &#8230; 0 psi to 0 \u2026 20,000 psi. For the highest pressure applications, like <a href=\"https:\/\/blog.wika.com\/us\/\/products\/pressure-products\/use-wikas-high-pressure-transmitter-precise-consistent-waterjet-cutting\/\">waterjet cutting<\/a>, we offer the <a href=\"https:\/\/www.wika.com\/en-us\/hp_2.WIKA\" rel=\"external\" target=\"_blank\">HP-2 pressure sensor<\/a> with a measuring range as high as 0 \u2026 217,500 psi. Very few pressure sensors in the world can reliably measure pressures of this magnitude.<\/p>\n<h2>Features vs. Odds of Failures: Compromises When Choosing a Pressure Sensor<\/h2>\n<p style=\"font-weight: 400\">There\u2019s a balancing act when it comes to selecting a pressure sensor. Extra features and functionalities are great and often necessary, but with them comes the greater possibility of <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/understanding-pressure-sensor-failure-reliability\/\">sensor failure<\/a>.<\/p>\n<p style=\"font-weight: 400\">In general, the more complex the sensor design, the less adaptable it is. For example, a display for onsite pressure readings is a very useful feature. On the other hand, having a display:<\/p>\n<ul>\n<li>Increases the instrument\u2019s size \u2013 a consideration if space is at a premium<\/li>\n<li>Increases its power consumption \u2013 a consideration if you want it to run on batteries<\/li>\n<li>Reduces the sensor\u2019s operating temperature range<\/li>\n<li>Makes the instrument more susceptible to mechanical damage, shock, and vibration<\/li>\n<\/ul>\n<p style=\"font-weight: 400\">Similarly, additional software features enhance functionality and add convenience, but they also increase the probability of user error and premature failure due to the presence of processors, memory chips, and other delicate components. Analog sensors and transmitters, on the other hand, have fairly simple and very robust circuitry, and their function and accuracy rely on a few passive components.<\/p>\n<p style=\"font-weight: 400\">So, when deciding on which features you want in a pressure sensor, ask yourself these questions:<\/p>\n<ul>\n<li>How often would these features be used?<\/li>\n<li>Do these features need to be present in all the sensors used in the field?<\/li>\n<\/ul>\n<h2><span>WIKA USA, Smart in Pressure Sensing<\/span><\/h2>\n<p><span style=\"font-weight: 400\">WIKA is a global leader in the design, manufacturing, testing, and calibration of high-quality electronic pressure instruments. We understand that with such a comprehensive portfolio of products, it can be difficult to select the right pressure sensor with the right accuracy, pressure range, materials, output signal, process and electrical connection, approvals, and features. That\u2019s why we encourage customers to reach out to one of the product specialists at WIKA USA for expert advice. We won\u2019t steer you toward products and features you don\u2019t need. We will, however, help you find the best pressure sensor for your particular application. Contact us for more information.<\/span><\/p>\n<p style=\"font-weight: 400\"><strong>Products mentioned in this article:<\/strong><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/a_10.WIKA\" rel=\"external\" target=\"_blank\">A-10 pressure transmitter<\/a><br \/>\n\u2022 \u00a0<span><\/span><a href=\"https:\/\/www.wika.com\/en-us\/dmsu22sa.WIKA\" rel=\"external\" target=\"_blank\">DMSU22SA in-line process transmitter<\/a><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/s_20.WIKA?highlightedText=S-20\" rel=\"external\" target=\"_blank\">S-20 superior pressure transmitter<\/a><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/s_11.WIKA\" rel=\"external\" target=\"_blank\">S-11 flush pressure transmitter<\/a><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/mg_1.WIKA\" rel=\"external\" target=\"_blank\">MG-1 pressure sensor<\/a> for medical gases<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/mh_4.WIKA?WT.cg_s=Mobile+working+machines\" rel=\"external\" target=\"_blank\">MH-4 OEM pressure sensor<\/a><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/mh_3_hy.WIKA\" rel=\"external\" target=\"_blank\">MH-3-HY OEM pressure sensor<\/a> for mobile hydrogen applications<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/is_3.WIKA\" rel=\"external\" target=\"_blank\">IS-3 intrinsically safe pressure transmitter<\/a><span><br \/>\n\u2022 \u00a0<\/span><a href=\"https:\/\/www.wika.com\/en-us\/e_10_e_11.WIKA\" rel=\"external\" target=\"_blank\">E-10\/E-11 pressure transmitter<\/a> with flameproof enclosure<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/a_1200.WIKA\" rel=\"external\" target=\"_blank\">A-1200 pressure sensor<\/a> with IO-Link communication<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/hp_2.WIKA\" rel=\"external\" target=\"_blank\">HP-2 pressure sensor<\/a> for highest pressure applications<\/p>\n<p>&nbsp;<\/p>\n<p><span>[contact-form-7 id=&#8221;14552&#8243; title=&#8221;Blog Contact Form&#8221;]<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Pressure sensors come in many different types and seemingly endless configurations. To select the right pressure transducer or pressure transmitter, users should consider where and how it will be used, the application\u2019s demands on the instrument, and whether certain features are necessary. Some customers want the least expensive pressure sensors that will get the job [&hellip;]<\/p>\n","protected":false},"author":192,"featured_media":17934,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5,220],"tags":[1104,441,77,635],"class_list":["post-17928","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowhow","category-pressure-products","tag-hydrogen","tag-intrinsically-safe","tag-pressure-sensor","tag-sanitary-applications"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How to Select a Pressure Sensor | Factors to Consider - WIKA blog<\/title>\n<meta name=\"description\" content=\"When choosing a pressure sensor, consider where and how it will be used, the application\u2019s demands on the instrument, and other factors.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/us\/knowhow\/how-to-select-pressure-sensor\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to Select a Pressure Sensor | Factors to Consider - 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