{"id":19274,"date":"2026-02-18T15:55:33","date_gmt":"2026-02-18T20:55:33","guid":{"rendered":"https:\/\/blog.wika.com\/us\/?p=19274"},"modified":"2026-02-20T13:36:41","modified_gmt":"2026-02-20T18:36:41","slug":"uhp-pressure-instruments-semiconductor-manufacturing","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/us\/applications\/uhp-pressure-instruments-semiconductor-manufacturing\/","title":{"rendered":"The Importance of UHP Pressure Instruments in Semiconductor Production"},"content":{"rendered":"<div><b><span>The production of advanced chips demands an ultra pure environment, from the gases used during manufacturing to the final packaging of the products. UHP pressure transducers and UHP pressure gauges, such as the ones designed and manufactured by WIKA, play a critical role in ensuring quality and safety.<\/span><\/b><\/div>\n<div>\u00a0<\/div>\n<div>\n<p>The semiconductor industry is among the few that require all components and equipment to be ultra high purity (UHP), and for manufacturing processes to be carried out in specialized cleanrooms. This is because even trace amounts of unwanted contaminants in the environment can cause defects in microchips.<\/p>\n<p>Thus, the instruments, gases, and solvents used during fabrication \u2013 such as for the chemical vapor deposition (CVD) of various materials onto silicon wafers \u2013 must be ultra high purity. Many of these chemical compounds are also highly aggressive, toxic, and even pyrophoric (spontaneously igniting at room temperature). Needless to say, leak tightness is a major safety consideration during manufacturing processes.<\/p>\n<h2>Pressure Instruments for Semiconductor Fabrication Plants<\/h2>\n<p>Pressure gauges and pressure transducers are found throughout the semiconductor manufacturing process. These instruments are responsible for monitoring and controlling the pressure of solvents, forming gases, cleaning gases, and other critical fluids. But not just any gauge or sensor will do. For quality assurance, process optimization, and the protection of both people and the environment, the instruments used in fab facilities need to meet three key criteria for purity and leak tightness.<\/p>\n<h3>1. UHP material selection and finishing<\/h3>\n<p>Corrosion contaminates processes and enables fugitive emissions, while rough surfaces contain microscopic spaces that trap impurities. To meet the UHP requirements of semiconductor fabrication, WIKA uses especially high-quality stainless steel produced by double melting \u2013 vacuum induction melting (VIM) and vacuum arc remelting (VAR) \u2013 to produce an extremely homogeneous and inclusion-free alloy that meets the SEMI F20 specification for use in UHP semiconductor manufacturing applications.<\/p>\n<p>The \u201cdouble melts\u201d then undergo electropolishing to ensures that surfaces are as smooth and uniform as possible. This entails putting the work pieces in an electrolyte solution and connected as an anode. The resulting electrochemical reaction does two things:<\/p>\n<ul>\n<li>Meticulously smooths the material\u2019s surface layer, resulting in an average roughness of \u226413 \u00b5m.<\/li>\n<li>Forms an oxide layer that passivates the surface for extra resistance against corrosion and pitting.<\/li>\n<\/ul>\n<h3>2. Leak-tight welding and connections<\/h3>\n<p>The gases used in semiconductor manufacturing can harm people and the environment if they escape. For that reason, WIKA assembles the components of every UHP pressure transducer and UHP pressure gauge using a carefully controlled orbital welding process. The instruments then undergo a <a href=\"https:\/\/blog.wika.com\/us\/knowhow\/helium-leak-testing-stainless-steel-pressure-gauge\/\" target=\"_blank\" rel=\"noopener\">helium leak test<\/a>, which is 5,000 times more sensitive than general industry standards (EN 837-1, ASME B40.100, ISO 5171) and 1,000 times more sensitive than the water bath test or the pressure drop test.<\/p>\n<p>We pay particular attention to the connection surface between the instrument and the application, especially the sealing. Conventional polymers do not meet purity requirements, as those seals would outgas and thus contaminate the process. That\u2019s why our UHP instruments use a threaded connection with a metal seal between the sealing lips. This seal is made of a softer material than the threaded connection; when mechanical force is applied during tightening, the seal adapts to the lips\u2019 contours and metallically secures the connection.<\/p>\n<h3>3. UHP cleaning and packaging<\/h3>\n<p>To ensure the highest level of cleanliness, UHP pressure transducers and UHP pressure gauges are manufactured in a cleanroom in accordance with ISO 5. Afterwards, they undergo a double-cleaning process to remove production residue:<\/p>\n<ol>\n<li>The UHP instrument is first washed with distilled water, then rinsed with isopropyl alcohol, which evaporates quickly without residue.<\/li>\n<li>Once the instrument is dry, it is purged with an ultrapure gas like nitrogen.<\/li>\n<\/ol>\n<p>After this rigorous cleaning cycle, the UHP instrument is double bagged so that it can be brought into a fab facility\u2019s cleanroom without the risk of introducing contaminants.<\/p>\n<h2>WIKA\u2019s Family of UHP Pressure Instruments<\/h2>\n<p>To meet the exacting requirements of semiconductor manufacturing, WIKA offers high-performance UHP pressure gauges and transducers. They help protect people and the environment \u2013 and boost profitability \u2013 with corrosion-resistant alloys, electropolished finishing, leak-tight welding and connections, and UHP cleaning and packaging.<\/p>\n<h3>UHP pressure transducers by WIKA<\/h3>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:366px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/files\/2026\/02\/wu-series.jpg\" \/><p class=\"wp-caption-text\">UHP pressure transducers in the WU series meet the application criteria of semiconductor production.<\/p><\/div>\n    \n<p>The WU series is our line of UHP transducers. In addition to their reliability and robustness, these instruments are extremely compact. Although not essential for quality or safety, the size of the transducer is a key consideration when designing or retrofitting a semiconductor fabrication plant. Look for instruments that are small enough to fit in tight spaces without sacrificing accuracy, stability, or features like integrated displays or EtherCAT<sup>\u00ae<\/sup> networking capabilities.\u00a0<\/p>\n<ul>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/wuc_10_wuc_15_wuc_16.WIKA\" target=\"_blank\" rel=\"noopener external\">WUC-1x<\/a> series features the WUC-10 (single end), WUC-15 (flow through), and WU-16 (modular surface mount). It is the most compact UHP transducer currently available in the market.<\/li>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/wu_20_wu_25_wu_26.WIKA\" target=\"_blank\" rel=\"noopener external\">WU-2x<\/a> series features the WU-20 (single end), WU-25 (flow through), and WU-26 (modular surface mount). With ATEX and IECEx zone 2 approvals, these state-of-the-art pressure transducers are ideal for applications in hazardous areas, both indoors and out.<\/li>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/wud_20_e_wud_25_e_wud_26_e.WIKA\" target=\"_blank\" rel=\"noopener external\">WUD-2x<\/a> series has all the specifications of the WU-2x, but with the addition of a rotatable LED display that can be read from any position. This compact UHP transducer is ideal for installing in on-tool gas distribution systems. Two programmable switch outputs enable application-specific operations for monitoring and control.<\/li>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/wud_20_e_wud_25_e_wud_26_e.WIKA\" target=\"_blank\" rel=\"noopener external\">WUD-2x-E<\/a> series builds on the success of the WU-2x and WUD-2x with the addition of <a href=\"https:\/\/blog.wika.com\/us\/products\/pressure-products\/compact-uhp-pressure-transducers-with-ethercat\/\" target=\"_blank\" rel=\"noopener\">EtherCAT<\/a><sup>\u00ae<\/sup>, the primary communication protocol for larger instrumentation and control systems. Two RJ45 ports enable cable redundancy for greater process reliability.<\/li>\n<\/ul>\n<h3>UHP pressure gauges by WIKA<\/h3>\n<p>WIKA USA is a leading manufacturer of UHP Bourdon tube pressure gauges. These instruments are produced, assembled, calibrated, and packaged in a Class 100 cleanroom at the <a href=\"https:\/\/blog.wika.com\/us\/wika-insight\/behind-the-scenes-wika-usa-lawrenceville-georgia\/\" target=\"_blank\" rel=\"noopener\">Lawrenceville, Georgia, location<\/a>.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:396px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/files\/2026\/02\/uhp-pressure-gauges-388x258.png\" \/><p class=\"wp-caption-text\">Models 332.54-UHP and 230.15 UHP pressure gauges<\/p><\/div>\n    \n<ul>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/230_15.WIKA\" target=\"_blank\" rel=\"noopener external\">230.15<\/a> and <a href=\"https:\/\/www.wika.com\/en-us\/230_25.WIKA\" target=\"_blank\" rel=\"noopener external\">230.25<\/a> UHP pressure gauges have all wetted parts \u2013 Bourdon tube, socket, process connection \u2013 and the movement made of electropolished 316L (230.15) or 316L VIM\/VAR (230.25) stainless steel. The case and various face seal connections are made of electropolished stainless steel (304 SS for model 203.25). Both models offer the option for a VCR<sup>\u00ae<\/sup> (vacuum coupling radiation)-compatible face seal fitting for an ultra-tight process connection.<\/li>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/230_15_851.WIKA?WT.cg_s=Semiconductor%20industry\" target=\"_blank\" rel=\"noopener external\">230.15-851<\/a> increases the functionality of UHP pressure gauges with a built-in electrical switch contact (reed contact). The <a href=\"https:\/\/www.wika.com\/en-us\/851_3.WIKA\" target=\"_blank\" rel=\"noopener external\">230.25w-851.3<\/a> is even more versatile with up to two switch contacts and electrical output signal. To change the switch point on either model, simply remove the window and move the pointer to the desired value.\u00a0<\/li>\n<li>The <a href=\"https:\/\/www.wika.com\/en-us\/332_54_uhp.WIKA\" target=\"_blank\" rel=\"noopener external\">332.54-UHP<\/a> is WIKA\u2019s most accurate UHP pressure gauge. With up to \u00b10.25% of span (ASME B.40.1 Grade 3A), it can be used as a test gauge and for calibrating other pressure instruments.<\/li>\n<\/ul>\n<h3>The HYDRA line<\/h3>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:409px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/files\/2026\/02\/uhp-hydra-gauge-and-hydra-sensor-388x239.png\" \/><p class=\"wp-caption-text\">UHP HYDRA-Gauge and HYDRA-Sensor<\/p><\/div>\n    \n<p>WIKA developed the patented HYDRA double diaphragm system in cooperation with leading companies in the semiconductor industry.<a href=\"https:\/\/www.wika.com\/en-us\/hydra_gauge.WIKA?highlightedText=HYDRA\" target=\"_blank\" rel=\"noopener external\"> HYDRA-Gauges<\/a> and <a href=\"https:\/\/www.wika.com\/en-us\/hydra_sensor.WIKA?highlightedText=HYDRA\" target=\"_blank\" rel=\"noopener external\">HYDRA-Sensors<\/a> offer extra safety and reliability with diaphragm seal redundancy. If the primary seal suffers a breach, the secondary seal effectively prevents the semiconductor-grade system fill fluid from contaminating the process media. All wetted parts are made of perfluoroalkoxy (PFA), a fluoropolymer with excellent resistance to extreme chemicals and high temperatures.<\/p>\n<p>Additional features:<\/p>\n<ul>\n<li>HYDRA-Gauge: For convenient onsite readings, the pressure gauge is 360\u00b0 rotatable, even after installation.<\/li>\n<li>HYDRA-Sensor: This system combines the superior performance of the <a href=\"https:\/\/www.wika.com\/en-us\/s_20.WIKA?highlightedText=S-20\" target=\"_blank\" rel=\"noopener external\">S-20 pressure transmitter<\/a> with the double diaphragm system. An attachable display is available as an accessory.<\/li>\n<\/ul>\n<h2>UHP Pressure Solutions for the Semiconductor Industry<\/h2>\n<p>WIKA offers the semiconductor industry a wide range of high-quality stainless steel UHP transducers and gauges \u2013 all manufactured, helium tested, calibrated, and double bag packed in a Class 100 cleanroom. We also offer accessories, like the GCS-1 gas cylinder scale, for the semiconductor industry. <a href=\"https:\/\/www.wika.com\/en-us\/contact.WIKA\" target=\"_blank\" rel=\"noopener external\">Contact WIKA USA<\/a> for more information about these and other reliable measurement solutions for your UHP applications.<\/p>\n<div style=\"width: 100%;float: left\"><a class=\"button white\" style=\"float: right\" href=\"https:\/\/www.wika.com\/en-us\/contact.WIKA\" target=\"_blank\" rel=\"noopener external\"><span>Contact Us<\/span><\/a><\/div>\n<figure><\/figure>\n<p>&nbsp;<\/p>\n<p><strong>Products mentioned in this article<br \/>\n\u2022 \u00a0<\/strong><a href=\"https:\/\/www.wika.com\/en-us\/wu_20_wu_25_wu_26.WIKA\" target=\"_blank\" rel=\"noopener external\">WU-20\/WU-25\/WU-26 ultra high purity transducer <\/a><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/wud_20_wud_25_wud_26.WIKA\" target=\"_blank\" rel=\"noopener external\">WUD-20\/WUD-25\/WUD-26 UHP transducer<\/a> with integrated display and optional switch contacts<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/wud_20_e_wud_25_e_wud_26_e.WIKA\" target=\"_blank\" rel=\"noopener external\">WUD-20-E\/WUD-25-E\/WUD-26-E UHP transducer<\/a> with integrated display and EtherCAT<sup>\u00ae<br \/>\n<\/sup>\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/wuc_10_wuc_15_wuc_16.WIKA\" target=\"_blank\" rel=\"noopener external\">WUC-10\/WUC-15\/WUC-16 ultra high purity transducer <\/a><br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/230_15.WIKA\" target=\"_blank\" rel=\"noopener external\">230.15<\/a> and <a href=\"https:\/\/www.wika.com\/en-us\/230_25.WIKA\" target=\"_blank\" rel=\"noopener external\">230.25<\/a> stainless steel Bourdon tube pressure gauges, UHP series<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/230_15_851.WIKA?WT.cg_s=Semiconductor%20industry\" target=\"_blank\" rel=\"noopener external\">230.15-851<\/a> stainless steel Bourdon tube pressure gauge with reed switch, UHP series<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/851_3.WIKA\" target=\"_blank\" rel=\"noopener external\">230.25w-851.3<\/a> stainless steel Bourdon tube pressure gauge with up to 2 reed switches and electrical output signal, UHP series<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/332_54_uhp.WIKA\" target=\"_blank\" rel=\"noopener external\">332.54-UHP<\/a> stainless steel Bourdon tube pressure gauge, inspector test gauge\u00a0<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/hydra_gauge.WIKA?highlightedText=HYDRA\" target=\"_blank\" rel=\"noopener external\">HYDRA-Gauge<\/a> UHP pressure gauge<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/hydra_sensor.WIKA?highlightedText=HYDRA\" target=\"_blank\" rel=\"noopener external\">HYDRA-Sensor<\/a> UHP pressure transducer<br \/>\n\u2022 \u00a0<a href=\"https:\/\/www.wika.com\/en-us\/gcs_1.WIKA?WT.cg_s=Semiconductor%20industry\" target=\"_blank\" rel=\"noopener external\">GCS-1<\/a> gas cylinder scale<\/p>\n<\/div>\n<div>\u00a0<\/div>\n","protected":false},"excerpt":{"rendered":"<p>The production of advanced chips demands an ultra pure environment, from the gases used during manufacturing to the final packaging of the products. UHP pressure transducers and UHP pressure gauges, such as the ones designed and manufactured by WIKA, play a critical role in ensuring quality and safety. \u00a0 The semiconductor industry is among the [&hellip;]<\/p>\n","protected":false},"author":418,"featured_media":19286,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[232,220],"tags":[],"class_list":["post-19274","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","category-pressure-products"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>UHP Pressure Instruments in Semiconductor Production - WIKA blog<\/title>\n<meta name=\"description\" content=\"Ultra high purity (UHP) pressure transducers and gauges play a critical role in the safe fabrication of high-tech semiconductors.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/us\/applications\/uhp-pressure-instruments-semiconductor-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"UHP Pressure Instruments in Semiconductor Production - 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