{"id":8212,"date":"2023-09-13T09:00:17","date_gmt":"2023-09-13T14:00:17","guid":{"rendered":"http:\/\/blog.wika.com\/us\/\/?p=1397"},"modified":"2025-02-03T15:31:59","modified_gmt":"2025-02-03T20:31:59","slug":"rtd-vs-thermocouple-when-to-use-each-product","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/us\/products\/temperature-products\/rtd-vs-thermocouple-when-to-use-each-product\/","title":{"rendered":"RTD vs. Thermocouple: When To Use Each Product"},"content":{"rendered":"<p style=\"font-weight: 400\"><strong>Temperature sensors are essential measuring instruments for ensuring the safety and efficiency of countless industrial processes. While RTDs and thermocouples both provide accuracy and reliability, each has pros and cons that make them better suited for particular applications.<\/strong><\/p>\n<p style=\"font-weight: 400\"><a href=\"https:\/\/www.wika.com\/en-us\/resistance_thermometers.WIKA\" rel=\"external\" target=\"_blank\">Resistance thermometers (RTDs)<\/a> and <a href=\"https:\/\/www.wika.com\/en-us\/thermocouples.WIKA\" rel=\"external\" target=\"_blank\">thermocouples<\/a> are the two most common types of electronic <a href=\"https:\/\/www.wika.com\/en-us\/lp_temperature_sensor.WIKA\" rel=\"external\" target=\"_blank\">temperature sensors<\/a>\u00a0used in industrial processes. The choice of which one to use depends on a variety of factors. First let\u2019s take a look at what RTDs and thermocouples are, and how they differ from one another.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:156px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2016\/08\/rtd.png\" \/><p class=\"wp-caption-text\">RTD<\/p><\/div>\n    \n<h2><a href=\"https:\/\/www.wika.com\/en-us\/resistance_thermometers.WIKA\" target=\"_blank\" rel=\"noopener external\">What is an RTD, and how does it work?<\/a><\/h2>\n<p style=\"font-weight: 400\">RTD stands for resistance temperature detector. This instrument is also called a resistance thermometer and, redundantly, an RTD probe or RTD sensor.<\/p>\n<p style=\"font-weight: 400\">Within an RTD is a sensing element (resistor) that uses the change in electrical resistance of metal to determine the temperature. The most common metal in RTDs is platinum (Pt), as it is very chemically inert and has an almost linear temperature vs. resistance relationship. Platinum RTDs are often referred to as <a href=\"https:\/\/blog.wika.com\/us\/\/products\/temperature-products\/pt100-and-pt1000-sensors-important-facts-and-differences\/\">Pt100 sensors or Pt1000 sensors<\/a>; the number refers to platinum\u2019s nominal resistance (ohm \u03a9) at 0\u00b0C. Other metals used in RTDs are copper, nickel, and tungsten, but WIKA\u2019s RTDs are made of platinum primarily because this metal has excellent stability, resists contamination, and its electrical resistance does not degrade over time.<\/p>\n<p style=\"font-weight: 400\">Regardless of the metal used, its electrical resistance at specific temperatures is a known constant. As the temperature changes, so does the metal wire\u2019s resistance. So, by comparing the known resistance to the measured resistance, one can calculate the temperature.<\/p>\n<h2>Types of RTDs<\/h2>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:358px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2016\/08\/thin-film-vs-wire-wound-388x191.png\" \/><p class=\"wp-caption-text\">Thin-film (left) and wire-wound resistors<\/p><\/div>\n    \n<ul>\n<li><strong>Thin-film resistors<\/strong> are made up of a very fine layer of platinum deposited on ceramic and sealed by glass.<\/li>\n<li style=\"font-weight: 400\"><strong>Wire-wound resistors<\/strong> consist of a wire wrapped around and embedded inside a glass or ceramic casing.<\/li>\n<\/ul>\n<p style=\"font-weight: 400\">RTDs also come with different numbers of wires in the cable.<\/p>\n<ul>\n<li><strong>2-wire RTDs<\/strong> are the most basic type, with the two lead wires creating a circuit. This circuit adds the resistance of the lead wires to the resistance of the RTD, which reduces its accuracy.<\/li>\n<li><a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/3-wire-rtd\/\"><strong>3-wire RTDs<\/strong><\/a> have an extra wire to compensate for the lead wire resistance, resulting in more accurate temperature measurements.<\/li>\n<\/ul>\n<h2>The Pros and Cons of RTDs<\/h2>\n<p style=\"font-weight: 400\">Resistance thermometers are popular for many reasons:<\/p>\n<ul>\n<li>High accuracy, up to class AA (4-wire RTD)<\/li>\n<li>High repeatability<\/li>\n<li>Wide compatibility with instruments and processes due to their widespread use<\/li>\n<li>Excellent long-term stability<\/li>\n<li>Easy installation, as no extension wires are required<\/li>\n<li>Ease of <a href=\"https:\/\/www.wika.com\/en-us\/calibration_service_for_temperature_measuring_instruments.WIKA\" rel=\"external\" target=\"_blank\">calibration<\/a><\/li>\n<li>Suitable for temperatures between \u2212321\u00b0F (\u2212196\u00b0C) to 1,112\u00b0F (600\u00b0C).<\/li>\n<\/ul>\n<p style=\"font-weight: 400\"><span style=\"font-weight: 400\">On the other hand, RTDs cannot withstand extremely high temperatures, such as those found in <\/span><a href=\"https:\/\/www.wika.com\/en-us\/chemical_industry.WIKA\" rel=\"external\" target=\"_blank\"><span style=\"font-weight: 400\">chemical<\/span><\/a><span style=\"font-weight: 400\">, <\/span><a href=\"https:\/\/www.wika.com\/en-us\/petrochemical_industry.WIKA\" rel=\"external\" target=\"_blank\"><span style=\"font-weight: 400\">petrochemical<\/span><\/a><span style=\"font-weight: 400\">, and <\/span><a href=\"https:\/\/www.wika.com\/en-us\/oil_and_gas_up_mid_and_downstream.WIKA\" rel=\"external\" target=\"_blank\"><span style=\"font-weight: 400\">refinery<\/span><\/a><span style=\"font-weight: 400\"> applications. <\/span> Pt100 and Pt1000 sensors can be expensive, due to the high cost of platinum. There\u2019s also the possibility of self-heating errors, and compared to thermocouples, RTDs have a slower response time and are more susceptible to extreme shock and vibration.<\/p>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:175px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2016\/08\/tc-illustration.png\" \/><p class=\"wp-caption-text\">Thermocouple with connection cable<\/p><\/div>\n    \n<h2><a href=\"https:\/\/www.youtube.com\/watch?v=9wp9U9wCqQ0\" target=\"_blank\" rel=\"noopener external\">What is a thermocouple, and how does it work?<\/a><\/h2>\n<p style=\"font-weight: 400\"><a href=\"https:\/\/www.wika.com\/en-us\/thermocouples.WIKA\" rel=\"external\" target=\"_blank\">Thermocouples<\/a> are temperature sensors with a pair of dissimilar wires, each with a different electrical property at different temperatures. The <a href=\"https:\/\/www.youtube.com\/watch?v=9wp9U9wCqQ0&amp;t=1s\" rel=\"external\" target=\"_blank\">working principle of thermocouples<\/a> is that thermal energy is converted to electrical energy. At one end of the thermocouple, the two wires are welded or otherwise connected; this is the measuring point. When the temperature changes at this point, so does the electron density of each metal. The difference in temperature between the two metals creates a thermoelectric voltage. Since the relationship between temperature and voltage is known, this measured voltage is used to determine the temperature reading.<\/p>\n<h2>Types of Thermocouples<\/h2>\n<p style=\"font-weight: 400\">Thermocouples come in <a href=\"https:\/\/blog.wika.com\/us\/\/knowhow\/how-many-thermocouples-types-are-there-and-what-makes-each-one-different\/\">many different types<\/a>, based on the pairing of dissimilar metals. Some of the common metal pairings are:<\/p>\n<ul>\n<li style=\"font-weight: 400\">Iron and copper\u2013nickel (type J)<\/li>\n<li style=\"font-weight: 400\">Copper and copper\u2013nickel (type T)<\/li>\n<\/ul>\n\n      <div class=\"wp-caption alignright\" style=\"max-width:258px;\"><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2023\/09\/tc-dissimilar-metals-388x387.png\" \/><p class=\"wp-caption-text\">Thermocouples are made of two metals with different electron densities.<\/p><\/div>\n    \n<p>Most thermocouples are made of relatively inexpensive base metals, although some have metal pairings containing more expensive platinum, rhodium, rhenium, and tungsten.<\/p>\n<h2>The Pros and Cons of Thermocouples<\/h2>\n<p style=\"font-weight: 400\">In addition to their ruggedness in extreme conditions, thermocouples are also less expensive than RTDs and have a faster <a href=\"https:\/\/blog.wika.com\/us\/\/products\/temperature-products\/temperature-sensors-thermowells-and-response-times\/\" target=\"_blank\" rel=\"noopener\">response time<\/a> with their smaller diameter.<\/p>\n<h2>How to Choose between RTD and Thermocouple<\/h2>\n<p style=\"font-weight: 400\">In some applications, it doesn\u2019t matter very much whether you use a resistance thermometer or a thermocouple. Other times, one type is definitely better than the other. In general, thermocouples are better for high-temperature and high-vibration processes, applications that require fast response times, and those with limited space. RTDs offer better accuracy, repeatability, and stability.<\/p>\n<table style=\"width: 97.839536%\">\n<tbody>\n<tr>\n<td style=\"width: 55.072619%\">\u00a0<\/td>\n<td style=\"width: 22.599164%\">\n<p><b>RTD<\/b><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\n<p><b>Thermocouple<\/b><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Operating temperature range<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2212321\u00b0F (\u2212196\u00b0C) to <br \/>\n1,112\u00b0F (600\u00b0C)<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\n<p><span style=\"font-weight: 400\">\u2212328\u00b0F (\u2212200\u00b0C) to <br \/>\n4,200\u00b0F (2,320\u00b0C)<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Higher accuracy<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\u00a0<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Higher repeatability<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\u00a0<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Better performance in high-vibration environments<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\u00a0<\/td>\n<td style=\"width: 61.615852%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Better reliability in high-pressure environments<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\u00a0<\/td>\n<td style=\"width: 61.615852%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Higher cost<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\u00a0<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Faster response time<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\u00a0<\/td>\n<td style=\"width: 61.615852%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Higher stability<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\u00a0<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Better linearity<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\u00a0<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 55.072619%\">\n<p><span style=\"font-weight: 400\">Easier installation<\/span><\/p>\n<\/td>\n<td style=\"width: 22.599164%\">\n<p><span style=\"font-weight: 400\">\u2713<\/span><\/p>\n<\/td>\n<td style=\"width: 61.615852%\">\u00a0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p style=\"font-weight: 400\"><span style=\"font-weight: 400\">Ultimately, when choosing a temperature sensor, you need to consider the application\u2019s<\/span><\/p>\n<ul>\n<li>Temperature range<\/li>\n<li><span>Pressure range<\/span><\/li>\n<li><span>Humidity<\/span><\/li>\n<li><span>Shock and vibration<\/span><\/li>\n<li><span>Media (solid, liquid, or gaseous; corrosive; hazardous)<\/span><\/li>\n<li><span>Flow rate<\/span><\/li>\n<\/ul>\n<p style=\"font-weight: 400\">In addition, some applications require the use of a <a href=\"https:\/\/www.wika.com\/en-us\/thermowells_protection_tubes.WIKA\" rel=\"external\" target=\"_blank\">thermowell<\/a> to protect the temperature sensor from the process media, which <a href=\"https:\/\/blog.wika.com\/us\/\/products\/temperature-products\/temperature-sensors-thermowells-and-response-times\/\">affects the response time<\/a>.<\/p>\n<p style=\"font-weight: 400\"><span style=\"font-weight: 400\">Choosing the right temperature sensor can be complex. <\/span><span style=\"font-weight: 400\">For best results, contact the temperature specialists at WIKA USA for personalized advice on which instrument is the best fit your application and budget.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><span>[contact-form-7 id=&#8221;14552&#8243; title=&#8221;Blog Contact Form&#8221;]<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Temperature sensors are essential measuring instruments for ensuring the safety and efficiency of countless industrial processes. While RTDs and thermocouples both provide accuracy and reliability, each has pros and cons that make them better suited for particular applications. Resistance thermometers (RTDs) and thermocouples are the two most common types of electronic temperature sensors\u00a0used in industrial [&hellip;]<\/p>\n","protected":false},"author":398,"featured_media":17167,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5,221],"tags":[584,692,323],"class_list":["post-8212","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowhow","category-temperature-products","tag-rtd","tag-temperature-sensor","tag-thermocouple"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>RTD vs. Thermocouple: When to Use Each Product - WIKA blog<\/title>\n<meta name=\"description\" content=\"When deciding between RTDs and thermocouples, consider the application\u2019s media, the desired accuracy, and the space requirement.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/us\/knowhow\/rtd-vs-thermocouple-when-to-use-each-product\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"RTD vs. Thermocouple: When to Use Each Product - 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