{"id":886,"date":"2014-10-16T20:18:04","date_gmt":"2014-10-17T01:18:04","guid":{"rendered":"http:\/\/blog.wika.com\/us\/\/?p=886"},"modified":"2025-11-07T14:16:47","modified_gmt":"2025-11-07T19:16:47","slug":"ways-prevent-gauge-failure-vibration-2","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/","title":{"rendered":"Three Ways to Prevent Gauge Failure from Vibration"},"content":{"rendered":"<p>Just for starters, simply reading a gauge mounted to a vibrating piece of equipment can be difficult. Vibration also can move a gauge\u2019s pointer mechanism \u201coff zero\u201d \u2014 making readings inaccurate. If you don&#8217;t address vibration risks in your production lines, your gauges will wear out prematurely. That, in turn, will result in an endless, expensive cycle of replacements with gauges that are apt to be just as ill-suited to high-vibration settings.<\/p>\n<h2>The dangers of vibration<\/h2>\n<p>In comparison to huge pieces of equipment, a gauge may seem to be a small concern. Yet, gauges are among the small details that, if not given proper attention, can leave you without information needed to address problems before they turn into larger ones. Gauges come in many different types, designs and levels of quality, so the most important consideration in selecting a gauge is matching it to its application. In fact, installing quality gauges appropriate for their setting is the best way to ensure both accuracy and long life. Doing so also cuts down on inventory and maintenance costs that \u00a0can increase when both inferior and mismatched gauges are seen as a low-cost solution.<\/p>\n<h2>Three gauge designs that resist vibration<\/h2>\n<p>Gauge manufacturers use three major approaches to protecting gauges against vibration:<\/p>\n<ul>\n<li><strong>Liquid filled.<\/strong>\u00a0Fluid inside the gauge protects its internal components and eliminates the effects of vibration on the gauge\u2019s readings. Some <a href=\"https:\/\/www.wika.com\/en-us\/113_13.WIKA\" rel=\"external\" target=\"_blank\">liquid-filled gauges<\/a> are permanently sealed, while others can be filled in the field. Glycerine and silicone are typically used, though other fillers may be used depending on the application.<\/li>\n<li><strong>Remote mounting.<\/strong> Rather than mount the gauge on a vibrating piece of equipment, this design mounts on a stationary structure nearby and gathers its readings through a <a href=\"http:\/\/www.pumpsandsystems.com\/topics\/instrumentationcontrols\/mechanical-pressure-gauges-installed-harsh-environments\" rel=\"external\" target=\"_blank\">capillary line<\/a>.<\/li>\n<li><strong>Direct drive. <\/strong>Built with just one moving part, direct-drive gauges offer <a href=\"http:\/\/www.3dinstruments.com\/pressure-gauges-series-pressure-gauge-c-1_46-l-en.html\" rel=\"external\" target=\"_blank\">excellent resistance to vibration<\/a>, pulsation, and shock (another bonus: they resist extreme temperatures). With no gears, linkages, or springs to wear out or break and no recalibration necessary, direct-drive gauges offer extremely long service life.<\/li>\n<\/ul>\n<p>Need advice? Turn to WIKA\u2019s technical support team for help. They\u2019re experts on engineering <a href=\"http:\/\/blog.wika.com\/us\/\/blog\/2014\/03\/27\/engineering-custom-solutions-unique-problems\/\">custom gauge solutions<\/a> for every kind of operation \u2014 including ones just like yours.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Just for starters, simply reading a gauge mounted to a vibrating piece of equipment can be difficult. Vibration also can move a gauge\u2019s pointer mechanism \u201coff zero\u201d \u2014 making readings inaccurate. If you don&#8217;t address vibration risks in your production lines, your gauges will wear out prematurely. That, in turn, will result in an endless, [&hellip;]<\/p>\n","protected":false},"author":187,"featured_media":8790,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[261,411,477],"class_list":["post-886","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowhow","tag-failure","tag-pressure-gauges","tag-vibration"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Three Ways to Prevent Gauge Failure from Vibration - WIKA blog<\/title>\n<meta name=\"description\" content=\"In more than 250 instrument reviews conducted by WIKA, a staggering 30% of gauges in a typical processing plant required corrective action. That\u2019s one in four gauges. Vibration is one of the most common causes of pressure gauge failure in production facilities, posing a host of threats.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Three Ways to Prevent Gauge Failure from Vibration - WIKA blog\" \/>\n<meta property=\"og:description\" content=\"In more than 250 instrument reviews conducted by WIKA, a staggering 30% of gauges in a typical processing plant required corrective action. That\u2019s one in four gauges. Vibration is one of the most common causes of pressure gauge failure in production facilities, posing a host of threats.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/\" \/>\n<meta property=\"og:site_name\" content=\"WIKA blog\" \/>\n<meta property=\"og:image\" content=\"https:\/\/blog.wika.com\/us\/files\/2014\/10\/gauge_vibration.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"838\" \/>\n\t<meta property=\"og:image:height\" content=\"471\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Hardy Orzikowski\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Hardy Orzikowski\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/\"},\"author\":{\"name\":\"Hardy Orzikowski\",\"@id\":\"https:\/\/blog.wika.com\/us\/#\/schema\/person\/987ea3f2df6a488c47f86317dd5c7ee0\"},\"headline\":\"Three Ways to Prevent Gauge Failure from Vibration\",\"datePublished\":\"2014-10-17T01:18:04+00:00\",\"dateModified\":\"2025-11-07T19:16:47+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/\"},\"wordCount\":372,\"image\":{\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/blog.wika.com\/us\/files\/2014\/10\/gauge_vibration.jpg\",\"keywords\":[\"Failure\",\"Pressure Gauges\",\"vibration\"],\"articleSection\":[\"Know-how\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/\",\"url\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/\",\"name\":\"Three Ways to Prevent Gauge Failure from Vibration - WIKA blog\",\"isPartOf\":{\"@id\":\"https:\/\/blog.wika.com\/us\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/blog.wika.com\/us\/knowhow\/ways-prevent-gauge-failure-vibration-2\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/blog.wika.com\/us\/files\/2014\/10\/gauge_vibration.jpg\",\"datePublished\":\"2014-10-17T01:18:04+00:00\",\"dateModified\":\"2025-11-07T19:16:47+00:00\",\"author\":{\"@id\":\"https:\/\/blog.wika.com\/us\/#\/schema\/person\/987ea3f2df6a488c47f86317dd5c7ee0\"},\"description\":\"In more than 250 instrument reviews conducted by WIKA, a staggering 30% of gauges in a typical processing plant required corrective action. 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