{"id":9926,"date":"2018-08-16T08:09:49","date_gmt":"2018-08-16T13:09:49","guid":{"rendered":"https:\/\/blog.wika.com\/us\/\/?p=9926"},"modified":"2025-11-12T13:25:04","modified_gmt":"2025-11-12T18:25:04","slug":"pressure-measurement-geothermal-energy","status":"publish","type":"post","link":"https:\/\/blog.wika.com\/us\/products\/pressure-products\/pressure-measurement-geothermal-energy\/","title":{"rendered":"Case Study: Ensuring Safety and Efficiency at a Geothermal Site with WIKA&#8217;s Pressure Measurement Technology"},"content":{"rendered":"<p><strong>In geothermal plants, transforming the earth\u2019s heat into electricity imposes challenging conditions on pressure measurement equipment. WIKA\u2019s pressure monitoring instruments and diaphragm seals can withstand harsh environments, as shown in a recent installation at a geothermal well in Southeast Asia.<\/strong><\/p>\n<p>Geothermal power has enormous potential as a renewable source of energy. In a typical geothermal plant, a well is drilled into the geothermal reservoir. The well brings hot water and\/or steam to the surface, where a <a href=\"https:\/\/blog.wika.com\/us\/\/applications\/flow-measurement-turbine-performance\/\">steam turbine<\/a> converts heat energy into electrical energy. Water is injected into the well to maintain the reservoir\u2019s water level and pressure. Needless to say, accurate pressure measurement and monitoring is key to safe and efficient operations. If the well pressure goes too high, instruments can become damaged, which can lead to safety issues. If it goes too low, the equipment malfunctions, which may force a plant shutdown.<\/p>\n<h2>Pressure Measurement Challenges of a Geothermal Plant<\/h2>\n<p>Instrumentation at the wellhead has to be particularly rugged to hold up under tough conditions. Temperatures can reach as high as 450\u00b0F (232\u00b0C), and pressures between 300 to 500 psi are the norm. Most of the times, the hot water and steam coming to the surface brings particulates with it, which can plug process connections. What\u2019s more, the earth particles are abrasive and can physically damage instruments.<\/p>\n<p>Unfortunately, not all pressure gauges and diaphragm seals are able to withstand these conditions day after day.<\/p>\n<h2>WIKA\u2019s Pressure Solution for Geothermal Well in SE Asia<\/h2>\n<p>Knowing WIKA USA\u2019s reputation for innovative measuring devices, a geothermal company based in Southeast Asia contacted WIKA\u2019s experts to provide pressure measurement solutions for its well in Indonesia.<\/p>\n<p>After assessing conditions at the project site, WIKA recommended the <a href=\"https:\/\/www.wika.com\/en-us\/cpg1500.WIKA\" rel=\"external\" target=\"_blank\">CPG1500<\/a>. This digital pressure gauge is extremely accurate \u2013 0.1% of span, with an optional 0.025% of span \u2013 and is available in an intrinsically safe version. Other advantages of the CPG1500 make it unlike any other product on the market:<\/p>\n<ul>\n<li>Sturdy die-cast aluminum housing with rubber sleeve (for additional protection)<\/li>\n<li>Fast sampling rate (up to 50 measured values per second)<\/li>\n<li>Easy detection of pressure spikes<\/li>\n<li>Back-lit display with large text area<\/li>\n<li>User-friendly menu interface for easy programming<\/li>\n<li>Data-logging capabilities<\/li>\n<li>Large onboard memory<\/li>\n<li>Bluetooth enabled<\/li>\n<\/ul>\n<p>The CPG1500 can easily withstand the temperature (350\u00b0F, or 177\u00b0C) and pressure (300 psi) normally found at this wellhead. Due to its data-logging capabilities, the CPG1500 was also used as a level indicator and replaced level gauges that required manual logging.<\/p>\n<p>To prevent clogged process connections and equipment damage caused by earth particles, WIKA added the <a href=\"https:\/\/www.wika.com\/en-us\/990_34.WIKA\" rel=\"external\" target=\"_blank\">Model 990.34<\/a>, a process industry diaphragm seal designed specifically for use with pressure gauges. It can be made of stainless steel, Monel<sup>\u00ae<\/sup>, or Hastelloy<sup>\u00ae<\/sup>, which makes it perfect for applications working with corrosive, contaminated, hot, and viscous media.<\/p>\n<p>For extra convenience, the CPG1500 was paired with <a href=\"https:\/\/www.wika.com\/en-us\/wika_cal.WIKA\" rel=\"external\" target=\"_blank\">WIKA-Cal<\/a>. This state-of-the-art software allows the geothermal company\u2019s operator to create logger protocols with ease.\u00a0Data transfer and communications are extremely easy with WIKA-Cal and a personal computer running Microsoft Windows. This customer was able to retrieve pressure data from the wellhead from as far as 25\u201330 meters (80\u2013100 ft) away.<\/p>\n<p>The CPG1500\u2019s user friendliness and ease of programming, along with the flexibility and accessibility of WIKA-Cal, are unique in the market. The 990.34 can withstand extremely harsh working conditions. WIKA\u2019s complete pressure measurement solution \u2013 digital pressure gauge, diaphragm seal, software \u2013 proved to be very successful for this Southeast Asian geothermal company. <a href=\"https:\/\/www.wika.com\/en-us\/contact.WIKA\" rel=\"external\" target=\"_blank\">Contact WIKA today<\/a>for expert help in finding a custom configuration for your application.<\/p>\n<p>Click <a href=\"https:\/\/wika.pages.salesfusion.com\/2019-Hydropower-White-Paper-Gate\" rel=\"external\" target=\"_blank\">here<\/a> to download the white paper &#8220;Monitoring Safety &amp; Efficiency: The Importance of Measuring Level, Flow, Pressure, Temperature, and Force in Hydropower Plants&#8221;<\/p>\n<figure><img decoding=\"async\" src=\"https:\/\/blog.wika.com\/us\/\/files\/2019\/07\/shutterstock_52898251-resized-388x218.png\" alt=\"hydropower plant\" \/><\/figure>\n<div style=\"width: 100%;float: left\">\n<p style=\"margin: 0in;margin-left: .375in;font-family: Calibri;font-size: 11.0pt\">[contact-form-7 id=&#8221;14552&#8243; title=&#8221;Blog Contact Form&#8221;]<\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>In geothermal plants, transforming the earth\u2019s heat into electricity imposes challenging conditions on pressure measurement equipment. WIKA\u2019s pressure monitoring instruments and diaphragm seals can withstand harsh environments, as shown in a recent installation at a geothermal well in Southeast Asia. Geothermal power has enormous potential as a renewable source of energy. In a typical geothermal [&hellip;]<\/p>\n","protected":false},"author":187,"featured_media":9944,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[220],"tags":[851,285,819,411],"class_list":["post-9926","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-pressure-products","tag-case-study","tag-diaphragm-seals","tag-power-generation","tag-pressure-gauges"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Pressure Measurement Solution by WIKA for Geothermal Wells<\/title>\n<meta name=\"description\" content=\"Pressure measurement at wellheads ensures safe and efficient operations in geothermal plants. However, instruments must be tough enough to withstand the harsh conditions found at the wells. WIKA\u2019s digital pressure gauge, diaphragm seal, and data-transmission software passed the test for a customer in Southeast Asia.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.wika.com\/us\/products\/pressure-products\/pressure-measurement-geothermal-energy\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Pressure Measurement Solution by WIKA for Geothermal Wells\" \/>\n<meta property=\"og:description\" content=\"Pressure measurement at wellheads ensures safe and efficient operations in geothermal plants. However, instruments must be tough enough to withstand the harsh conditions found at the wells. 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