An energy company’s process furnaces were experiencing excessive coking, leading to wasted energy and frequent downtimes for tube cleaning. After installing WIKA’s Tefracto-Pad ® thermocouples, the energy company enjoyed longer run lengths between decoking …
All posts by Robert Torgerson
Tubeskin Temperature Measurement: How to Improve Tubeskin Thermocouple Accuracy on a Butter-Pad
Robert Torgerson | Know-how, TemperatureWIKA conducted a series of tests – both in the field and using computational fluid dynamics – to evaluate the accuracy of tubeskin thermocouples (TSTCs) when installed on a butter-pad vs. on a bare tube. We also varied the weld material’s orientation …
How Butter-Pad Affects Tubeskin Thermocouple Accuracy
Robert Torgerson | Know-how, TemperatureA butter-pad allows refineries to weld new thermocouples onto it rather than directly on the bare furnace tube, as repeated welding damages the tube’s integrity. However, using this weld overlay affects the accuracy of temperature readings. WIKA conducted a series of …
SIL 3 Certification: What It Is and How the Flex-R Thermocouple Assembly Earned It
Robert Torgerson | Applications, TemperatureA measure of performance and dependability, Safety Integrity Level (SIL) ratings take into account on-demand failures and risk-reduction factors, and is valid for five years. Reapproved on January 28, 2022, WIKA’s SIL 3-certified multipoint thermocouple assembly …
During Lower Throughputs, Monitor the Acid Dew Point Temperature in Fired Heaters to Prevent Corrosion
Robert Torgerson | Know-how, TemperatureLow-level flue gas recovery allows refineries to improve their heaters’ efficiency. However, this process could lead to the condensation of flue gases, and these acidic droplets can corrode equipment. For optimal safety and efficiency, refineries must monitor …