At a Texas-based syngas plant, the thermocouples in its partial oxidation units were lasting an average of three months before failing. But after switching to WIKA’s TC84 platinum thermocouple with sapphire protection tube, the facility has not had to replace its …
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Partial Oxidation (POX) Reactions Pose Challenges for Thermocouples and Other Measuring Instruments
| Alina Green | Applications, TemperatureThe extreme temperatures and high concentration of hydrogen in partial oxidation (POX) reactors create a harsh environment for measuring instruments that are not equipped to handle such challenges. Partial oxidation (POX), the initial process of turning crude …
Multipoint Thermocouple Assemblies: Not Just for Fixed Bed Reactors
| Robert Torgerson | ApplicationsRefineries rely on multipoint thermocouples to monitor temperature at different points inside fixed-bed reactors. However, these temperature measurement systems are also extremely useful for evaluating performance in fluid catalytic cracking (FCC) units, vapor …
Thermocouple Replacement: Knowing When It’s Time to Upgrade a Syngas Reactor’s Temperature Sensors
| Robert Torgerson | TemperatureAdvancements in thermocouple assemblies allow syngas plants to easily update their temperature measurement solutions for low temperature shift (LTS) applications. With improved monitoring of catalyst activity, syngas plants can maximize catalyst life and better plan …
Temperature Measurement: An Effective Tool for Monitoring Catalyst Performance
| Robert Torgerson | Know-howRefineries rely on accurate temperature measurement and monitoring for information about catalyst performance and remaining catalyst life. The key measurements in a syngas (synthesis gas) shift reactor are 1) approach to equilibrium temperatures and 2) exotherm …