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All posts by Robert Torgerson

Tubeskin Temperature Measurement: How to Improve Tubeskin Thermocouple Accuracy on a Butter-Pad

Robert Torgerson | Know-how, Temperature

WIKA conducted a series of tests – both in the field and using computational fluid dynamics – to evaluate the accuracy of tubeskin thermocouples (TSTCs) when installed on a butter-pad vs. on a bare tube. We also varied the weld material’s orientation …

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How Butter-Pad Affects Tubeskin Thermocouple Accuracy

Robert Torgerson | Know-how, Temperature

A butter-pad allows refineries to weld new thermocouples onto it rather than directly on the bare furnace tube, as repeated welding damages the tube’s integrity. However, using this weld overlay affects the accuracy of temperature readings. WIKA conducted a series of …

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Case Study: WIKA Equips Syngas Plant with Long-Lasting Thermocouples

Robert Torgerson | Applications, Temperature

At a Texas-based syngas plant, the thermocouples in its partial oxidation units were lasting an average of three months before failing. But after switching to WIKA’s TC84 platinum thermocouple with sapphire protection tube, the facility has not had to replace its …

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Partial Oxidation (POX) Reactions Pose Challenges for Thermocouples and Other Measuring Instruments

Robert Torgerson | Applications, Temperature

The extreme temperatures and high concentration of hydrogen in partial oxidation (POX) reactors create a harsh environment for measuring instruments that are not equipped to handle such challenges. Partial oxidation (POX), the initial process of turning crude …

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Case Study: WIKA’s Tubeskin Thermocouple Assembly Helped Maximize Burner Fuel Consumption in SMR Process

Robert Torgerson | Applications, Temperature

An operator of steam methane reformers was able to minimize burner fuel consumption and increase productivity after installing XTRACTO-PAD ® assemblies on furnace tube walls. WIKA USA has developed a comprehensive portfolio of tubeskin thermocouples for …

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Welcome to the WIKA blog

In our WIKA US blog you can expect many interesting articles on pressure, temperature, level and flow measurement, and also on the subject of calibration technology. Furthermore, there are various insights into the world of the WIKA group of companies – seen from different angles.

Most-read articles
  • 8 Common Reasons For Pressure Gauge Failure

  • Pressure Gauge Know-How: Difference Between NPT and G Connections

  • Pt100 and Pt1000 Sensors: Important Facts and Differences


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